Strategic goal in the field of IMS
- Production of high quality products
- Introduction of modern energy and resource saving technologies
- Minimization of the harmful impact of production activities on the environment
- Creation of safe working conditions in each structural unit and at each workplace
The history of the functioning of the integrated management system
- Since 2007, the "Quality Management System" ISO 9001 has been introduced and is functioning.
- Since 2014, the "Environmental Management System" ISO 14001 has been implemented and is functioning.
- Since 2014, the OHSAS 18001: 2011 "Occupational Health and Safety Management System" has been implemented and is functioning.
- Since 2017, the "Energy Management System" ISO 50001: 2011 has been implemented and is functioning
- In 2017, the transition to the new version of ISO 9001: 2015 was carried out.
- In 2017, the transition to the new version of ISO 14001: 2015 was carried out.
- In 2017, a certification audit was carried out by LLC "Management Certification", certificates of the integrated management system were obtained that meet the requirements of international and national standards ISO 9001, ISO 14001, OHSAS 18001 and ISO 50001.
- 1 supervisory audit was successfully completed in 2018
- In 2019, the 2nd supervisory audit was successfully carried out with the expansion of the scope of certification of the integrated management system.
- In 2019, the transition to new versions of international standards of management systems ISO 50001: 2018 "Energy management system" and ISO 45001: 2018 "Health protection and labor safety management system" by the enterprise was carried out
- In 2020, it is planned to expand the scope of certification of the integrated management system to the complex of production of polyvinyl chloride, caustic soda and methanol, ammonia and urea, as well as nitric acid
- In 2020, the re-certification audit was not carried out due to the COVID-19 pandemic and the current quarantine measures in the Republic of Uzbekistan. Letter No. 03/4215 of June 15, 2020 was sent to the certification body about the intention to postpone the re-certification audit for compliance with the requirements of international standards, and consent was obtained from the certification body (letter No. 111/20 dated June 18, 2020). Certificates expiring in July have been reissued and renewed for 6 months until December 2020.
- In December 2020, it is planned to conduct a re-certification audit in the field of an integrated management system in accordance with the requirements of international management system standards "Quality Management System" ISO 9001: 2015, "Environmental Management System" ISO 14001: 2015, "Health Protection Management System and labor safety "ISO 45001: 2018 and" Energy Management System "ISO 50001: 2018
Numbers of international and national standards of the integrated management system
|
Name of international standards |
National certificate numbers (O`zDSt) |
International certificate numbers (MS ISO) |
Validity of certificates |
|
Quality Management System |
ISO 9001:2015 UZ.SMT.04.034.06488 |
ISO 9001:2015 QMS CERT № 250717-6 Rev.2 |
from 25.07.2017 to 24.01.2021 |
|
Environmental management system |
ISO 14001:2009 UZ.SMT.04.034.06489 |
ISO 14001:2015 QMS CERT № 291217-4 |
from 29.12.2017 to 28.12.2020 |
|
Occupational health and safety management system |
OHSAS 18001:2011 UZ.SMT.04.034.06490 |
OHSAS 18001:2009 QMS CERT № 291217-5 |
from 29.12.2017 to 28.12.2020 |
|
Energy Management System |
ISO 50001:2015 UZ.SMT.04.034.06492 |
ISO 50001:2011 QMS CERT № 250717-7 Rev.3 |
from 25.07.2017 to 24.01.2021 |
Scope of certification of the integrated management system of «Navoiyazot» JSC
The scope of the IMS is determined by the top management and is applicable in the following industries:
- Ammonium nitrate
- Nitrogen-phosphorus fertilizer
- Synthetic hydrochloric acid
- Liquid chlorine
- Ammonium chloride
- Aqueous solution of sodium cyanide
- Liquid ammonia
- Acrylic emulsion
- Polyacrylamide granular
- Methanol grade "A"
- Calcium ammonium nitrate
- Ammonium calcium-magnesium nitrate
- Ammonium sulfate - a by-product of acrylate production
- Nitrile acrylic acid technical
- Acetic aldehyde technical
- Nitric acid, unconcentrated
- synthetic acetic acid
- The drug "Uniflok"
- Formalin technical
Indicators in the field of an integrated management system
- Certified specialists periodically conduct training of the company's personnel, the number of which is about 1500 people annually.
- An internal audit of the integrated management system is carried out annually in 49 structural divisions in accordance with the internal audit program and plan in order to assess compliance with the requirements of international standards.
- The degree of customer satisfaction is periodically assessed, measures are taken to improve the satisfaction.
- Exporting countries - Kazakhstan, Ukraine, Kyrgyzstan, Tajikistan, Russia, Turkmenistan, India, Iran, Belarus, etc.
- The effectiveness of the functioning of the integrated management system annually is about 96%
- The planned goals in the field of IMS are achieved annually by about 95%.
- Timely monitoring is carried out for updating and managing the plant-wide internal documented information in the amount of 194 in 23 structural divisions (developer).
Environmental aspects, workplace hazards and risks, and energy performance
For the sub-processes included in the scope of the IMS, the identification of environmental aspects, the identification of hazards and risks at workplaces, the energy aspects of significant energy consumers were identified and maps were drawn up. On the basis of the maps, lists of significant environmental aspects, workplace risks, as well as final energy consumers were compiled.
The tasks for the year were determined, the goals in the field of IMS were formed. Every year, action plans are drawn up to achieve the goals, which make it possible to improve environmental, energy parameters, as well as protect the health of personnel and improve the quality of products and services.
1.1 Summary table in the field of environmental aspects
|
Number of main sub-processes for identifying environmental aspects |
37 |
||
|
Number of aspects identified |
588 |
||
|
Number of impacts from environmental aspects |
614 |
||
|
Of these, minor environmental impacts |
559 |
||
|
Of these, significant environmental impacts |
55 |
||
|
Implementation of environmental protection measures,% |
97,9 |
||
|
Amount spent on improving environmental protection (thousand sum) |
415 319,79 |
||
|
Environmental aspect category by impact
|
Number of Aspects |
Significant aspects,% |
|
|
Total |
Significant |
||
|
Air pollution |
198 |
26 |
13,1 |
|
Water basin pollution |
104 |
9 |
8,65 |
|
Soil pollution |
228 |
17 |
7,76 |
|
Depletion of natural resources |
32 |
0 |
0 |
|
Microclimate change |
1 |
0 |
0 |
For all significant environmental aspects and impacts on the basis of the "Procedure for the identification of environmental aspects" ISM-PSK-01, a consolidated list of approved. from 17.01.2019
1.1.1 Process effectiveness
|
№ |
Performance criterion name |
Planned for the past period,% |
Actually completed over the past period,% |
|
1 |
Implementation of measures for environmental protection and rational use of natural resources for the first half of 2020 |
Not less than 90 |
97,9 |
|
2 |
Management (minimization or improvement) of harmful effects on the environment (significant environmental aspects) |
Not less than 90 |
100 |
|
3 |
Targeted and due diligence checks, the effectiveness of the measures taken |
Not less than 90 |
100 |
|
4 |
Timely work to meet the requirements and expectations of stakeholders |
Not less than 90 |
100 |
|
5 |
Compliance with the schedule for sanitary and hygienic standards (the state of atmospheric air on the territory of the enterprise, in the SPZ, the content of harmful substances in the air of supply and ventilation systems, GPU, as well as in the wastewater of the enterprise; the level of noise, vibration, illumination, meteorological conditions (temperature, humidity and air velocity) and other harmful production factors). |
Not less than 100 |
100 |
|
6 |
Monitoring compliance with sanitary and hygienic standards (the state of atmospheric air on the territory of the enterprise, in the SPZ, the content of harmful substances in the air of supply and ventilation systems, GPU, as well as in the wastewater of the enterprise; the level of noise, vibration, illumination, meteorological conditions (temperature, humidity and air velocity) and other harmful production factors) according to established schedules |
Not less than 90 |
100 |
|
7 |
Implementation of operational control in case of volley emissions of harmful substances into the atmosphere and into water bodies |
Not less than 100 |
100 |
|
8 |
Certification of workplaces for working conditions |
Not less than 100 |
100 |
1.2 Hazard and Risk Summary Table
|
The main sub-processes associated with the release of products and the provision of services |
37 |
|
|
Identified general workplace hazards |
1967 |
|
|
Common risks from common workplace hazards |
6812 |
|
|
Number of measures taken to improve working conditions,% |
100 |
|
|
Amount spent on improving working conditions (thousand sum) |
196 319 356 |
|
|
The main types of workplace risks |
Bruises |
|
|
Poisoning by vapors or gases from chemicals |
||
|
Chemical burns |
||
|
Fractures and cracks in bones |
||
|
The main jobs according to the impact of possible risks |
Cleaner-repairman |
|
|
Operator |
||
|
Electrician |
||
1.2.1 Process effectiveness
|
№ |
Criterion name |
Planned for the past period,% |
Actually completed over the past period,% |
|
1 |
Monitoring the implementation of the plan for the need for PPE, RPE, protective equipment and fire extinguishing equipment. |
Not less than 95 |
95 |
|
2 |
Control of timely training and knowledge testing of managers, engineers and workers in health, safety, industrial safety, substation and industrial safety and their admission to independent work. |
100 |
100 |
|
3 |
Implementation of the consolidated plan of preventive work on safety measures, fire safety, industrial sanitation of TsPTK «Navoiyazot» JSC. |
Not less than 100 |
100 |
|
4 |
Implementation of measures for significant hazards and risks at workplaces. |
Not less than 90 |
90 |
|
5 |
Control over the organization of hazardous gas works in the shops and production facilities of «Navoiyazot» JSC |
Not less than 96 |
100 |
|
6 |
Carrying out drills for PLAS in the shops of «Navoiyazot» JSC according to the plan. |
Not less than 98 |
100 |
|
7 |
Conducting preventive rounds of workshops and production facilities of «Navoiyazot» JSC by the VGSO service |
Not less than 97 |
100 |
|
8 |
Prompt response to dispatcher's calls in case of accidents and gas contamination in the workshops of «Navoiyazot» JSCand across the territory of Uzbekistan. |
Not less than 100 |
100 |
Certificates:
Certificate of Conformity to ISO 9001:2015
Certificate of Conformity to ISO 14001: 2015
Certificate of Conformity ISO 45001: 2018
Certificate of Conformity to ISO 50001:2018
For contact: Head of the Department of the Integrated Management System: Beshimova F.E.
Email address: management_quality@navoiyazot.uz
«Navoiyazot» JSC policy in the field of integrated management system